Keeps you ahead in Automated Welding

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Production lines for IBC’s

Depending on the level of automation required, this machine can carry out activities such as pre-working metal, bending, welding and clinching. We guarantee uniform product quality, reliable production processes and high output levels.

AWL is a leading supplier of welding machines for the packaging industry, with the Intermediate Bulk Containers (IBC) market being our specialisation. IBCs demand high levels of quality and uniformity. Because of the modular construction of our machines, you can choose between a fully-automated production line for large volumes and a stand-alone welding machine for smaller volumes. Depending on the level of automation required, this machine can carry out activities such as pre-working metal, bending, welding and clinching. We guarantee uniform product quality, reliable production processes and high output levels.

Fully-automated production line concept

The entire cage is manufactured using the fully-automated production line concept. The complete system solution consists of the following process stages:

  • preparation of tubing
  • welding the tubes into mats
  • bending the mats into a cage
  • finally the tubing ends are pressed into each other by clinching to form a permanent joint.

Stand-alone welding machine

The stand-alone welding machine has been developed for smaller production volumes and low-cost production. The previously prepared tubes are placed into one of the welding jigs and the join is welded using a spot welding robot. Efficiency is increased through having two jig positions on the index table. This means that two processes can run simultaneously: Inserting and removing by the operator, with the welding being carried out by the robot.

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